OUR SERVICES
MILLS / GRINDING
INSTALLATION & MAINTENANCE
Shogun works on all types of mills, wrap-around, single & dual drive Mills, shell supported, trunnion supported, SAG, FAG, Ball, Vertimills, rod mills, scrubbers etc.
SERVICES PROVIDED
- Mill installations / Mill refurbishment
- Re-lines. Machine operated & by hand
- Mill Inspections/Condition monitoring
- Pinion assemblies/change-outs
- Girth gear turn-around/changes
- Roller/White metal, Bronze bearings
- Slipper pads/sphericals
- Head/End change-outs
- On site machining
- Drive train alignment
- Weld repairs
- Bolt Elongation
- Load Cells
- Gearbox/Motor change
- Coupling inspections & changes
- Liner optimization/Grinding efficiency
- Vibration Analysis/Motion Amplification
- Mill Hydraulics & seals
CRUSHERS
INSTALLATION & MAINTENANCE
Shogun works on all types of crushers, Primary gyrotary crushers & Jaw crushers. Secondary & Tertiary cone crushers, pebble crushers and gyro’s.
SERVICES PROVIDED
- Crusher Installations/Crusher refurbishment
- Concave liner changes
- Mantle liner changes
- Qualified Ultra-thermic Lancing
- Eccentric changesWear-part change (bushing)
- Bevel gear/Countrshaft change
- Bottom section replacements
- Countershaft re-builds
- Drive train alignment
- Weld repairs
- Bolt Elongation
- Mantle assemblies
- Hydraulic faultfinding
- Clamping & tramping circuits
- Spider bush & mantle sleeves
- Specialist bolting
- Dump pocket safety platforms
WINDERS/HOISTS
INSTALLATION & MAINTENANCE
Shogun works on all types of winders, single drum, double drum, BMR winders, Koepe winders, winches, drum & check winders on head gears, surface as well as underground.
SERVICES PROVIDED
- Winder installations/Winder refurbishment
- Building of electrical panels
- Winder Inspections/Condition monitoring
- Bearing changes
- Brake path run-out linishing
- MG sets
- Drumbush changes
- Pins & bush change
- On site machining
- Coiling sleeve weld repairs
- Wiring of electrical panels
- Manufacture hydraulic cylinders
- Refurbish hydraulic units
- Repair of hydraulic valves
- Filtration systems
- Refurbish accumulators
- Line boring of motor couplings
- Rotor & Stator changes
OTHER PLANT EQUIPMENT
INSTALLATION & MAINTENANCE
Although Shogun specializes in Mills, crushers and winders, our teams have a wide range of knowledge on related plant equipment such as Flotation cells, thickners, pumps, compressors, cement plants, rotary dryers, gearboxes, fans etc
SERVICES PROVIDED
- Pumps
- Conveyors
- Medium Engineering
- Lubrication units
- Heavy lift hydraulic equipment
- Cyclone maintenance
- Girth gear run-out correction
- Stackers & Reclaimers
- NDT inspections
CEMENT PLANTS
SERVICES PROVIDED
- Heat Exchangers
- Kiln Alignment
- Kiln shell section replacements
- Submerged arc welding
- Line boring on site
- Seperator Rotor replacement
- Air ducting
- Plant supervision
- Converters & Tipplers
